Lean Manufacturing Excellence

Lean Manufacturing is a disciplined approach to improve organizational efficiency by eliminating waste, optimizing flow, and ensuring that every activity adds value to the customer. Lean focuses on the three core forms of operational losses:

• Muda — Waste in processes. Activities that do not add value (e.g., waiting, defects, overproduction)
• Mura — Variations and inconsistencies. Irregularities that create bottlenecks, fluctuating output, and poor quality
• Muri — Overburden on people, machines, or systems. Excess load causing breakdowns, fatigue, and errors

Our Lean service helps you systematically remove Muda, Mura, and Muri to enhance productivity, quality, delivery, and cost performance.

Lean Manufacturing

We deliver end-to-end Lean transformation tailored to your business covering:

Value Stream Mapping (VSM)

5S Workplace Excellence

Flow creation and bottleneck removal

Just-in-Time (JIT) systems

Kanban pull-based control

SMED (Quick Changeover)

Total Productive Maintenance (TPM)

Kaizen & Continuous Improvement System

Visual Management Deployment

Standard Work and SOP Alignment

Root Cause Analysis & Problem Solving

Team capability building and Lean culture development

OPTIONAL: GOVERNMENT-SUPPORTED LEAN (MCLS)

(Available to MSMEs opting to avail government support — under the MSME Competitive LEAN Scheme (MCLS))

Available Options Under MCLS (If Availed):

1. Groups of Excellence (GoE)

Cluster-based Lean implementation supported by the government.

2. Certification Levels

• Basic Level
• Intermediate Level
• Advanced Level

3. Benefits

• Financial support/subsidy as per current government guidelines
• Certification under the Ministry of MSME Lean framework

Our Implementation Process

Diagnostic Study & Baseline Assessment

Mapping current processes, identifying Muda, Muri, Mura, and analyzing performance gaps.

Lean Roadmap & Planning

Developing a structured Lean transformation plan aligned with business goals and target certification level (if chosen).

Implementation & Training

Hands-on deployment of Lean tools, employee training, Kaizen events, visual systems, and process standardization.

Review, Sustainment & Certification

Strengthening Lean culture, daily management practices, and supporting certification (Basic/Intermediate/Advanced) if under MCLS.

Key Benefits

Reduction in waste, defects, delays, and rework

Improved productivity and operational efficiency

Standardized and stable processes

Better equipment utilisation and reduced downtime

Faster throughput and improved delivery performance

Lower operating costs and inventory levels

Stronger employee involvement and continuous improvement mindset

Higher customer satisfaction and competitiveness

Lean Manufacturing Excellence